Insulated tooj liab busbar

 

Raws li tus thawj coj tshiab hauv insulating busbar busbar tsim qauv nrog ntau-ing-ingeniously tsim plaub lub cim khoom matrices:Hmoov coated busbars, PVC ntsw ruj busebars, tus tsiaj insulated busbar rau ev yeeb yaj kiab casacitors, thiab Lambars. Nrog cov khoom siv tshuab hluav taws xob, thiab kev txhawb nqa hluav taws xob kev txhim kho lub zog hluav taws xob kev daws teeb meem tshiab rau cov neeg siv khoom thoob ntiaj teb.

 

 

 

 

1. laminated busbar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.1 khoom siv thiab cov txheej txheem zoo
Tus neeg xyuas pib:High-Purity Oxygen-Free Tooj-Dawb Tooj Liab (C11000, Tooj Liab Purity Ntau dua los yog sib npaug rau 99.99%), Kev ua tau zoo tshaj lossis sib luag nrog 58 ms / m, tooj liab busbar nto tsawg dua los yog sib npaug}.}}}}}}}}} 8}}} 8μm, txo cov tawv nqaij tsis taus.
Rwb thaiv tsev txheej: Adopts ob npaug txheej txheem lossis ntau txheej txheej polyimide pi zaj duab xis)<5pC (IEC 60270 standard), ensuring signal stability in high-frequency scenarios.
Txheej txheem tsim qauv: Txhawb cov txheej txheem sib xyaw, interlayer gap qhov tseeb ± 0.05mm, Parasitic Inductance txo rau<10nH/cm (1/5 of traditional busbar), adapting to SiC MOSFET high-frequency switching requirements.

 

Laminated busbar vs . ib-txheej tooj liab busbar: hauv-tob sib piv ntawm tshav kub dissipation kev ua haujlwm

 

Ntaus	High-zaus poob (10kHz)	Daim tawv nqaij cuam tshuam	Cov Ntaub Ntawv Xeem Tiag (300a Tam Sim No)
Laminated busbar	Txo los ntawm 42%	Ntau txheej yog tooj liab ntawv ci (tsawg dua los yog sib npaug rau 0.3mm) tshem tawm cov tawv nqaij tawv nqaij	Lub Zog Cia Hloov: Qhov nce 38℃(amazient 25 degree)
Ib Leeg Txheej Tooj Liab Busbar	Tus nqi pib 100%	Cov tooj liab pob khoom me me (ntau dua lossis sib npaug rau 2 hli) Poob concentrated rau saum npoo	Kev Ua Haujlwm Tib Yam Khoom Siv: Qhov Kub Tshaj 55 Qib (Zos 25 degree)
Lub hauv paus ntsiab lus: tus nyias tooj liab ntawv ntawv ci ({0}} mm) ntawm cov txheej txheem tooj liab dawb paug ua rau cov tawv nqaij qab zib tam sim no (Tawv)}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}}.

 

1.2 Cov Txheej Txheem Ntau Lawm
Tooj liab txiav lOr (qhov tseeb ± 0.1mm) → ua ntej →<0.2mm) → Electrical performance test (withstand voltage, insulation resistance, temperature rise).

 

1.3 Daim Ntawv Thov Kev Ua Si thiab Cov Neeg Siv Khoom
 

Daim Ntawv Thov Kev Thov	Kev daws teeb meem zoo tshaj plaws	QAUV
High frequency and high power (>10KHZ)	Laminated busbar	Kev tsawg poob + qhov kub sib luag tsim qauv kom tsis txhob muaj igb thermal tsis ua hauj lwm
Loj tam sim no thiab tsawg zaus (<50Hz)	Ib Leeg Txheej Tooj Liab Busbar + Milling qhov	Tus nqi qis, txaus ib leeg-taw tes sov dissipation (xws li kev ua ib txwm muaj)
Txwv chaw seem + chaw kev co	Laminated busbar	Peb-seem tshav kub dissipation + anti-rog (xws li cov tsheb hluav taws xob tshiab)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. hmoov hmoov cobar busbar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.1 cov khoom siv thiab cov txheej txheem zoo
Ovtimization:T2y2 ToojCov hmoov txau, kev sib cuag tsis kam lossis sib npaug 0 {{}, nqa tau muaj peev xwm ntau ntxiv los ntawm 15% piv nrog cov tooj liab liab (80 degree) kub nce).
Coating technology: electrostatic spraying epoxy powder (UL 94 V-0 certification), thickness 0.2-0.5mm controllable, adhesion up to level 1 (GB/T 9286 cross-cutting method), salt spray resistance >1000 teev (ASTM B117), haum rau ntug dej hiav txwv / tshuaj ib puag ncig .
Nqi txiaj ntsig zoo dua: piv nrog cov txheej txheem dipping, cov ntaub ntawv siv tau nce los ntawm {% {2}.

 

Cov txheej txheem yuam kev (muab piv nrog kev txhaj tshuaj-txhaj tshuaj / tha xim)

 

Txoj saw hlau	Cov hmoov txau cov txiaj ntsig zoo	Cov ntaub ntawv ntsuas
Kev Kho Mob Ua Ntej	Tshuaj lom neeg etching + sandblasting (roughnness ra 3.2-6.3 μm)	Cov Txheej Txheem Adhesion> 5N / CM (ASTM D3359)
PLICEE YOOJ YIM TSWJ	Epoxy Resin (150-200 μm) lossis polytetrafluoroethylene ({} μm)	Kub Kuj Ncauj Ncauj 220 Qib (Epoxy Resin) VS Txhaj Tshuaj Molding 180 Degree
Kev Kho Tus Tswj	180℃× 20min (fluidized txaj electrostatic txau)	Thickness uniformity ± 15μm (kev lag luam txheem ± 25μm)
Tub ntxhais breakrough	Tsis muaj kuab tshuaj loj (voc<50mg/m³), no dripping on the edge (minimum fillet R0.3mm)	Lub cug qhov chaw deb yog 28% luv dua li cov ntawv pleev xim rau cov pob zeb pleev pleev xim rau (IEC 60664-1 ntawv pov thawj)

 

2.2 Cov Txheej Txheem Ntau Lawm
Tooj liab Busebar laser Laser Laser Txiav → cnc stamping / bading (sa 1 →

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.3 Daim Ntawv Thov Kev Ua Si thiab Cov Neeg Siv Khoom

 

Daim Ntawv Thov Kev Thov	Tus tseem ceeb ntawm cov hmoov-spined busbar	Mob mob cov ntsiab lus ntawm lwm cov kev daws teeb meem
800V + Lub Tsheb Loj	Ultra-Think Rwb Thaiv Tsev ({0.1-0.2 mm) + cov npoo av du (tiv thaiv corona)	Lub tshuab ua tuab tuab (ntau dua los yog sib npaug rau 0.5 hli) yuav siv qhov chaw
Kev Lag Luam thiab Lag Luam Khoom Siv (2000V)	CTI 600 anti-creeping, txhawb cov kev npaj tuab	Tus Impregnation txheej yog qhov yooj yim los nqus dej noo, ua rau muaj kev rwb thaiv tsev
Rail Transit (Kev co + cov pa phem)	Kev cuam tshuam-tiv thaiv txheej + tiv thaiv cov roj nkag	Tsoos insulating pleev xim yog yooj yim los poob tawm
Photovoltaic inverter (sab nraum zoov)	UV-resistant hmoov (ntxiv ti₂), 10-} xyoo daj daj<5	Txheej Txheem Txheej Txheem Txhuam Tuav Hauv 3 Xyoos

 

{{0 {}} pvc khi insulated busbars

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.1 Cov Khoom Siv Thiab Cov Txheej Txheem Zoo
Substrate Kev Kho Mob: Tshuaj lom zem ntawm tooj liab Busbar (Chromate txheej txheem),tsis muaj corrosion hauv ntsev tshuaj tsuag> 720h, ua kom muaj kev cia siab rau kev kub ntxhov hauv chaw kub / marine .
Yas Txheej Txheej Txheem:
PVC Hom: Tus nqi txo qis, nplaim taws Retardant Qib UL 94 V-2}}}}} {{5 5 5}}
Nylon 12 Ntaus rau Diesel / Lubricating roj corrosion, cuam tshuam lub zog> 50KJ / iso}}℃tsawg .
 

3.2 Txheej Txheem Ntau Lawm
Tooj liab Busebar Laser Laser Laser Txiav → Kev tswj cov roj (lub sijhawm kho kom zoo nkauj) → tawg) {{4 4}}

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.3 Daim Ntawv Thov Kev Ua Si thiab Cov Neeg Siv Khoom
 

Ncaj qha ntaus qhov mob ntawm qhov mob ntawm kev ua tiav: "Terminator" ntawm rwb thaiv tsev tsis ua hauj lwm
Piv nrog cov neeg tuag taus ntawm cov tshuaj ib txwm muaj (cua sov ntsws tube / Laminated Rwb Thaiv Tsev)

 

Xwm txheej	Thaum Tshav Kub Kub Ntug Busbar Teeb Meem	DIP yas Busbar daws	Cov ntaub ntawv txhawb nqa
Roj teeb pob kev co (5-500 hz)	Thaum Tshav Kub Kub Lub raj tawg (tsis ua tiav tom qab 30, 000 kev mus)	DIP Yas Txheej (Ntug Dej Hardness 85A) kua muag lub zog 45Mpa	100,, {000 cmles tsis muaj kab nrib
Nqaum Coal Txwv Ib puag ncig (500H)	Rwb thaiv tsev txheej blistering, tooj liab busebar corrosion	Dip yas txheej (tuab 0.8-1.2 mm) ntsev tsuag kuaj 1000h yam tsis muaj xeb liab	Bydle Dolphin Roj Teeb Pob
CEEV CEEV li cov nqi hluav taws xob nce (120℃lub ncov)	Rwb thaiv tsev cov khoom muag muag (PVC THAUM TSHAV KUB CUA TEEB KWM	DIP Yas Khoom (PBT + iav Fiber) Kub Kuj {{1}℃~ 150℃~ 150℃~ 150℃~ 150℃~ 150℃~ 150 degree	Lub supercharging pawg ua haujlwm tsis tu ncua rau 1000 teev tsis muaj kev txawv txav

 

{{04.} ž tsiaj insulated busbar rau ev yeeb yaj duab capacitor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.1 Cov Khoom Siv thiab Cov Txheej Txheem Zoo

Innovor Innovation:Ultra-nyias tooj liab Sawb (0.8mm Thickness)+ soldering los yog ua kom tau cov txheej txheem brazing, ua tiav ib ntu ntawm 100mm² thiab 20% sib zog dua Aluminium Busbar .
Rwb thaiv tsev vam:
Biaxouse Oriented Tsiaj Zaj Duab Xis: CTI ntau dua lossis sib npaug (50% tiv thaiv lub neej> 800H (iC 61934 txuj ci) {{4}
Composite qauv: Tsiaj + iav Fiber Reinferced txheej, Tais Lub Zog 53363 txuj ci), zam kev pheej hmoo ntawm cov roj teeb xa tawm {}}
Kev Ua Ntawv Pov Thawj Automotive: dhau AEC-Q200 Kev Ntseeg ISO 26262 Kev Nyab Xeeb Kev Nyab Xeeb Qib Li Tsheb-c {4 4}}

 

4.2 Txheej Txheem Ntau Lawm

Qauv lossis me me batch txiav txim: Laser txiav → cnc stamping / dabneeg Tsiaj zaj duab xis 0 {}

 

Loj-ntim txiav txim: Nruam stamping ntawm tooj liab sawb

 

4.3 Daim Ntawv Thov Kev Ua Si thiab Cov Neeg Siv Khoom
Roj teeb multule Kev sib txuas: Voltage sampling busbar impedance tsawg dua los yog sib txawv ntawm 0 {}, qhov sib txawv (800 txuas ntxiv rau), txhim kho cov bms raug.
Cov neeg siv khoom ua tau: Tom qab tsav tsheb tshiab sensed nws, lub zog ntom ntawm lub pob roj teeb nce ntxiv los ntawm 7%, thiab dhau lub teb chaws boilal thermal dolalet .

 

 

 

 

Qho loj dav	Laminated busbar	Hmoov Tsuag Dej Rwb Thaiv Tsev	DIP-Coated Rwb Thaiv Tsev	Rwb thaiv tsev tsiaj rau EV
Tus nqi	Siab (Precision Lamination Txheej Txheem)	Nruab nrab (batch automation)	Nruab nrab (pwm kev ua haujlwm)	Siab (Automotive Cov Khoom Siv Qeb Khoom)
Ib puag ncig tsis kam	Zoo heev (nqus ntim ntim)	Kev tiv thaiv zoo (IP67)	Zoo heev (tag nrho cov sib khi)	Zoo heev (tshuaj lom corrosion tsis kam)
Muaj Peev Xwm Voltage	3KV (rwb thaiv tsev loj)	1kv (Power FEEM NTIAJTEM)	1.5KV (Nruab Nrab Hluav Taws Xob)	1.5KV (DC system)
Kev Xa Khoom Ceev	7-15 hnub (customization)	3-7 hnub (cov khoom lag luam)	5-10 hnub (pwm yoog)	{{0 {}} hnub (cov qauv pov thawj qib tau)

 

 

 

 

 

1.} kho vajtse muaj zog
Cov ntse rhiav: Tag nrho cheeb tsam ntawm 8, {square meTers, nyob rau hauv kab cav ntau dua (hauv kab txuas nrog kub
Mold center: 20 CNC processing equipment (accuracy ±0.005mm), support 48-hour rapid mold opening, with its mold design and production and processing capabilities.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Cov Lus Cog Tseg Zoo
Cov Khoom Kuaj Xyuas:
- High voltage tester (AC 10KV / DC 15KV WONALTORT)
- Kev lag luam CT (3D kev teeb duab ntawm sab hauv kev puas tsuaj)
- Programmable tas mus li kub thiab av noo chamber ({1}}℃~ 300 tawm℃~ 300℃txwv xeem)
Ntawv pov thawj:
- Kev lag luam Automotive:IACHF 16949, PPAP Theem 3
- Cov Qauv Thoob Ntiaj Teb: UL 467, CE, ROHS

 

 

 

 

Cim npe nrov: Insulated tooj liab busbar, Tuam Tshoj, tuam ntxhab, cov chaw muag khoom, Hoobkas