Fuse Cap Contact Assembly

 

Xiamen Apollo yog lub chaw muab kev pabcuam rau kev tshawb nrhiav, tsim, thiab tsim Fuse Cap Contact Assembly daws teeb meem. Peb cov khoom tseem ceeb portfolio encompassesResistance Welding Cap Hu rau EV Fuses, Ib Daim Cap Hu rau EV Fuses, Soldering Cap Hu rau EV Fuses, thiabNickel thiab Tin Plated Cap Contacts. Kev pabcuam ntau yam xws li hluav taws xob fais fab, kev lag luam hluav taws xob tshiab, kev tsheb ciav hlau thauj mus los, kev tsim khoom siv hluav taws xob, thiab cov ntaub ntawv chaw tsim kho, peb lub ntiaj teb kev pabcuam network muab cov kev daws teeb meem.

 

 

 

 

 

 

1. Resistance Vuam Cap Hu rau EV Fuse

Qhov Resistance Welding Copper Contact Cap yog rau TESLA EV Fuse, Fuse Copper Contact yog Copper Riam, thiab Fuse Outer Cap yog Round Polished Copper End Cap. Peb siv Resistance Brazing los koom nrog Fuse Terminal thiab Outer End Cap.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.1 Cov khoom siv hauv paus

Liab Copper Stamping Parts:99.99% tooj liab T2Y2(SECu/C1100), %IACS Ntau dua lossis sib npaug rau 97, HV: 80 ~ 110s;

Brass Stamping Parts:65% tooj dag H65(CuZn36/C2700), tensile zog σb MPa Ntau tshaj los yog sib npaug rau 440

 

1.2 Kev Kho Hniav:

Nyiaj plating

Bright tin plating

Lead-dawb pos huab tin plating

Nickel plating

Ultrasonic tu

 

1.3 Cov txheej txheem thev naus laus zis:Stamping--Stretching--Riveting-Plating--Tin Brazing--Silver Brazing--Laser Vuam--Vuam tsis kam

 

Raws li ib feem tseem ceeb ntawm kev tiv thaiv Circuit Court, kev ua haujlwm ntawm lub zog tshiab lub tsheb fuses ncaj qha cuam tshuam rau kev nyab xeeb thiab ruaj khov ntawm lub tsheb.
Nyob rau hauv tus txheej txheem ntawm fuse manufacturing, cov txheej txheem ntawm kuj welding, brazing, thiab tshiab zog fuse davhlau ya nyob twg kuj welding ib qho tseem ceeb yam tseem ceeb txiav txim qhov kev ua tau zoo ntawm lub fuse. Hauv tshwj xeeb, kev siv tshuab vuam tsis kam, vim tias nws cov txheej txheem zoo dua qub thiab kev ua haujlwm siab, tau qhia qhov zoo ntawm lub zog tshiab lub tsheb fuse vuam.
 

1.4 Qhov Zoo Tshaj Plaws ntawm Cov Txheej Txheem Vuam Resistance

 

1. Cov txheej txheem vuam zoo thiab ruaj khov
Copper contact cap resistance welding melts tooj liab cov ntaub ntawv los ntawm cua sov tam sim no thiab siv siab ua kom tiav vuam, piv nrog cov tsoos vuam:
▶ Kev vuam ceev dua
▶ Tsawg cua sov- thaj tsam cuam tshuam
▶ Ntau dua kev sib koom ua ke ruaj khov thiab sib xws

2. Tswj cov vuam tsis raug
Precise tswj ntawm cov khoom siv welding:
■ Vuam tam sim no
■ Lub sijhawm vuam
■ Vuam siab
Pom tau:
● Welding zoo tswj tau
● Uniform solder sib koom ua ke
● Kev tiv thaiv me me
● Txhim kho hluav taws xob conductivity

3. Txo cov khoom siv thiab qhov tsis xws luag
Kev sib piv ntawm cov txheej txheem brazing:
✓ Tsis tas yuav tsum tau solder ntxiv (kev tiv thaiv ib puag ncig)
✓ Tsis txhob muaj kab mob sib kis
✓ Tsis yog -kev sib txuas ua ke txo qhov kev pheej hmoo tawg / porosity
✓ Txhim kho vuam kev ntseeg tau
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Ib Daim Cap Hu rau EV Fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.1 Core Technological Advantages
▶ Tsim innovation
✓ Integrated molding design: stamping process ib -lub sij hawm molding (es tsis yog ntau-ib feem sib dhos)
✓ Kev ua kom zoo tshaj plaws: cov duab thiab qhov loj me, haum rau kev ua haujlwm tag nrho ntawm lub fuse

▶ txheej txheem upgrade
■ Ib qho txheej txheem molding: siab -precision tuag stamping (tsis txhob txiav → vuam, → sib tsoo)
■ Kev siv cov khoom siv tau zoo: kev siv daim ntawv tooj liab tau nce (txo cov khoom pov tseg)
■ Loj qhov sib xws: Totolerance ± 0.05mm (batch stability guarantee)

▶ Txhim khu kev ua tau zoo
◆ Mechanical zog: tsis muaj welded tsim (lub zog ↑30%, qaug zog lub neej ↑25%)
◆ Hluav taws xob ua haujlwm: Tiv tauj tsis kam ↓20μΩ (conductive efficiency ↑15%)
◆ Thaum tshav kub kub dissipation muaj peev xwm: tooj liab thermal conductivity + tag nrho cov qauv (kub nce ↓10℃@1000A)

 

2.2 Kev tsim khoom thiab nqi zoo

 

Dimension	Ib qho -cov tshuaj molding	Kev sib piv nrog cov txheej txheem ib txwm muaj
Tus naj npawb ntawm cov txheej txheem	1 stamping	5-7 txheej txheem (welding / sib dhos)
Khoom siv	Kev siv tus nqi 95% +	Kev siv tus nqi 70-80%
Tus nqi zog	Automated ntau lawm (1 tus neeg them nqi ntawm 10 units)	Multi- chaw nres tsheb phau ntawv ua haujlwm
Chav tsev nqi	Scale dilution (↓ 30%)	Tus nqi ruaj khov

 

2.3 Txheej txheem cej luam ntawm cov ntsiab lus technical

 

Technical dimension	Cov ntsiab lus tseem ceeb
Txheej txheem	Copper stamping ib -daim molding (qhov tseeb ± 0.05mm)
Khoom siv	Highly conductive tooj liab (conductivity> 98% IACS)
Qauv	Weld-dawb tsim (tso tawm qhov kev pheej hmoo ntawm vuam tsis xws luag)
Performance indicators, As	Tiv tauj tsis kam <80μΩ / Bonding zog> 80MPa
Kev tiv thaiv ib puag ncig	Tsis muaj solder / tsis muaj kuab paug (RoHS / REACH ua raws)

 

2.4 Daim ntawv thov scenario matrix

 

Teb	Tej daim ntawv thov	Technology adaptability
Tshiab zog tsheb	800V roj teeb pob fuse	High tam sim no nqa / cuam tshuam tsis kam (IP67 tiv thaiv)
Cov cuab yeej siv tshuab	1500V traction system tiv thaiv	Kev ntseeg siab (10-xyoo tsim lub neej)
Cov khoom siv hauv tsev	250V me me fuse	Tus nqi qis / siab sib xws (ntau ntau lawm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Soldering Cap Hu rau EV Fuse

 

Nyob rau hauv lub zog tshiab fuses, kev sib txuas ntawm cov hniav sib txuas thiab lub hau sab nrauv yog cov txheej txheem tseem ceeb los xyuas kom meej qhov kev ntseeg tau ntawm kev sib txuas hluav taws xob thiab lub zog txhua yam. Soldering tau dhau los ua cov txheej txheem tseem ceeb rau fuse hu rau lub hau vuam vim nws qhov yooj yim, kev ntseeg tau, thiab tus nqi qis. Cov hauv qab no yog cov ntsiab lus tseem ceeb technical:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.1 Txheej txheem txheej txheem
1. txheej txheem xaiv
Soldering zoo: Tsim nyog rau phau ntawv / tsis siv neeg vuam, cov cuab yeej siv qis, thiab tsim nyog rau cov khoom loj -.
Technical properties: Tin-raws li solder (xws li Sn-Ag-Cu alloy) txuas rau tooj liab, tooj dag, npib tsib xee-plated, thiab lwm yam ntaub ntawv, uas yog nyob rau hauv qeb ntawm soft soldering.

 

2. Cov yam ntxwv txheej txheem
Khoom siv: Tin-raws li solder muaj wettability zoo heev thiab conductivity, haum rau siab tam sim no scenarios.
Kub kom zoo dua: Tsawg thermal cuam tshuam (200-300 degree), zam kev puas tsuaj rau cov khoom siv.
 

3.2 Cov khoom siv thiab cov txheej txheem ua tiav
3. Hom khoom siv
Los ntawm txhais tes soldering: Yooj yim tab sis tsis muaj txiaj ntsig, haum rau cov khoom me me lossis kho dua tshiab.
Automated soldering: Wave soldering, reflow soldering, thiab siab -kub qhov cub, los xyuas kom meej qhov sib xws thiab kev ua haujlwm ntawm cov khoom loj.
High-frequency soldering: Cov cua kub ceev uas siv cov tawv nqaij ntawm qhov siab- zaus tam sim no, haum rau siab - cov xwm txheej ceev.

 

3.3 Kev tswj kom zoo thiab kev ntseeg siab
5. Cov qauv zoo
Wettability: Ua kom ntub dej ntawm qhov chaw kom tsis txhob txias cov pob qij txha thiab cov pob qij txha cuav.
Mechanical zog: Optimize parameters (kub, lub sij hawm, siab) kom ntseeg tau lub zog sib koom tes.
Cov kev xav tau tshwm sim: du, tsis muaj npuas / tawg, suav nrog kev ua haujlwm zoo thiab zoo nkauj.

 

3.4 Daim ntawv thov zoo thiab cov nyom

 

Qhov zoo ntawm lub zog tshiab

 

paub tab thiab txhim khu kev qha	Dav siv nyob rau hauv automotive electronics teb, mature technology.
Tus nqi -kev ua tau zoo	Tus nqi qis ntawm cov khoom siv thiab cov solder, haum rau loj - nplai ntau lawm.
Kev hloov khoom siv	Tau tshaj nrog ntau yam ntaub ntawv xws li tooj liab, npib tsib xee, thiab hlau.
Tsawg thermal puas	Tsawg- txheej txheem kub tiv thaiv cov khoom ua haujlwm.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Nickel thiab Tin Plated Cap Tiv tauj

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.1 Cov Khoom Siv thiab Cov Khoom Siv Tsim
Raws li cov ntsiab lus tseem ceeb rau kev sib txuas ntawm sab nraud, lub fuse tiv tauj lub hau yuav tsum ua kom tau raws li qhov yuav tsum tau muaj ntawm conductivity, mechanical zog, thiab kub tsis kam nyob rau tib lub sijhawm. Hauv kev tsim ntawm lub zog tshiab fuses:
• Cov khoom tseem ceeb: tooj liab lossis tooj liab alloy
• Kev kho deg: nyiaj plating / tin plating txheej txheem (kev txhim kho conductivity thiab corrosion kuj)

 

4.2 Cov qauv tsim qauv sib txawv ntawm lub davhlau ya nyob twg
Txais yuav ob -kawg qhov sib txawv ntawm lub davhlau ya nyob twg:
▶ Tsis yog - qhov kev tiv tauj lub hau kawg (kaw tsim)
✓ Txhim kho cov txheej txheem muaj zog
✓ Optimize installation thiab vuam txheej txheem

▶ Qhov kev tiv tauj lub hau kawg (qhib tsim)
✓ Kho kom haum rau cov xuab zeb- cov txheej txheem ua kom tiav
✓ Ua kom muaj kev sib xyaw ua ke ntawm sab hauv
✓ Txhawb kev tsim khoom ua kom haum zoo

 

4.3 Standardized kev sib dhos txheej txheem
1. Hu rau lub hau kev teeb tsa
▸ Tsis yog- qhov kawg: fuse thiab lub hau tiv tauj yog soldered/brazed
▸ Qhov kawg: fuse positioning installation (ob -kawg synchronous fixation)

 

 

 

 

 

1. Pab pawg muaj zog
Lub zog nyiaj txiag muaj zog, kev txhawb nqa kev tshaj lij, thiab kev lees paub muaj peev xwm txaus.

2. Localized service network
-Cov chaw muag khoom tau teeb tsa hauv Tebchaws Europe (Spain), Middle East (Iran), Southeast Asia (Is Nrias teb, Malaysia), thiab Northeast Asia (Nyiv), muab kev txhawb nqa kev ntseeg siab thiab ceev tom qab- kev muag khoom.

3. Muaj peev xwm teb tau sai
- Cov qauv dawb: 1-2 hnub; Cov qauv pwm tshiab: 20-30 hnub (nrog rau cov pwm thiab cov qauv); batch xaj lub sij hawm xa tuaj: 15-20 hnub (tom qab kev pom zoo them nyiaj).

4. Kev lag luam kev ua haujlwm
- Kev hloov pauv txhua xyoo ntawm kev lag luam hluav taws xob tshiab: txog 120 lab yuan (nrog rau cov chaw tsim khoom);
- Kev lag luam txhua xyoo ntawm qhov qis -voltage hluav taws xob kev lag luam: txog 80 lab yuan (nrog rau cov chaw tsim khoom).

5. Kev lag luam kev sib sau ua ke
Cov pob txha pob txha yog los ntawm Xiamen Hongfa Group, lub xeev - muaj npe tuam txhab (lub ntiaj teb tus naj npawb ib hauv kev lag luam relay thiab hloov), nrog ntau tshaj 30 xyoo ntawm kev lag luam hluav taws xob, muab cov khoom tsim nyog, txo nqi, thiab kev txhim kho kev daws teeb meem, thiab cov thev naus laus zis tshiab hauv kev lag luam.

6. Ntau- txheej txheem ntau lawm
- Hlau txias taub hau: nyiaj tiv tauj, relay cores, ntsia hlau fasteners, thiab lwm yam.;
- Hlau stamping: capacitor busbars, fuse contact caps, stamping qhov chaw, thiab lwm yam.
- Hlau vuam: laser vuam, tsis kam vuam, tin vuam, siab - zaus vuam, TIP vuam, qhov cub tawg vuam, nqus vuam, diffusion vuam;
- Hlau stretching: lithium roj teeb aluminium plhaub;
- Hlau CNC ua: ntau yam precision;
- Hlau dabtsi yog khoov: sheet hlau dabtsi yog khoov;
- Hlau electroplating: kub, nyiaj, npib tsib xee, tin, tooj liab, thiab lwm yam plating;
- Laser txiav thiab CNC txheej txheem: txhawb cov qauv / me me batch saj zawg zog ntau lawm, txo pwm peev nqi.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7. Muaj cov saw sib koom ua ke kom zoo dua
- Muab tag nrho- cov kev pabcuam saw hlau xws li hlau stamping / vuam khoom, stamping tuag, cov khoom siv hluav taws xob sib dhos, thiab cov cuab yeej ntsuas hluav taws xob.

8. Independent ntau lawm system
- Kev cob qhia tus kheej: stamping, vuam, tuag (stamping/stretching), CNC machining, txias taub hau, electroplating, ntxuav automated khoom sib dhos, mastering core technologies, thiab ntau lawm txuas.

9. Cov ntawv pov thawj zoo
- Tau dhau ISO 9001-2015, IATF 16949, ROHS, REACH, thiab lwm yam ntawv pov thawj thoob ntiaj teb.

 

 

Cim npe nrov: Fuse Cap Contact Assembly, EV Fuse Sib cuag, Fuse Cap Chaw tsim tshuaj paus, Fuse Cap Chaw tsim tshuaj paus, Fuse Terminal Assembly, Fais Tsheb Fuse Cheebtsam, High Voltage Fuse Tiv tauj, Copper Contact Cap Supplier, Fuse Txuas Sib Txuas Sib Txuas, Roj Teeb Fuse Cheebtsam