Precision Steel Stamping Parts hauv EV Power Distribution Units (PDU) & Control Modules

EV fais fab kev faib hluav taws xob xav tau Precision Steel Stamping Parts uas tuav cov txheej txheem, kev sib cais hluav taws xob, kev tiv thaiv geometry, thiab kev txhim kho qhov tseeb nyob rau hauv kev co thiab thermal cycling. HSLA steel tuaj yeem muab cov qauv tsim muaj zog dua li cov pa roj carbon tsawg dua - cov pa roj carbon monoxide, thaum precision stamping, sib sib zog nqus sib sau ua ke, tus kheej -clinching stud installation, thiab 3D CMM tshuaj xyuas qhov loj me ntawm PDU vaj tse thiab tswj modules.

 

 

Hlau stamping qhov chaw siv nyob rau hauv siab -voltage PDUs feem ntau muaj xws li mounting brackets, reinforcement plates, shielding Cheebtsam, terminal supports, busbar support structures, thiab fastening interfaces. Lawv txoj haujlwm tsis txwv rau kev txhawb nqa tshuab; Qhov sib txawv ntawm qhov sib txawv tuaj yeem cuam tshuam ncaj qha rau busbar clearance, connector alignment, creepage nrug, enclosure sib dhos, thiab txoj hauj lwm ntawm cov khoom hluav taws xob.

 

Rau precision steel hluav taws xob brackets, lub ntsiab engineering variables muaj xws li:

 

• Khoom thickness thiab yield zog matched raws li cov qauv load
• Qhov txoj hauj lwm kam rau siab tswj rau connector thiab fastener alignment
• Flatness tswj rau enclosure thiab mounting interfaces
• Kev tsim lub vojvoog xaiv los txo qhov tawg thaum lub sijhawm sib sib zog nqus
• Springback them nyiaj suav nrog rau hauv stamping -design
• Tus kheej -clinching stud txoj hauj lwm tswj rau rov ua dua module sib dhos
• 3D CMM tshuaj xyuas tau siv rau qhov tseem ceeb ntawm qhov loj me

 

Rau EV PDU daim ntawv thov, kev kam rau siab yuav tsum tau muab raws li qhov yuav tsum tau ua es tsis yog siv ± 0.01 hli indiscriminately rau txhua yam. Qhov tseem ceeb mounting qhov, datum interfaces, thiab connector qhov chaw ib txwm tau txais kev tswj nruj dua li cov uas tsis yog - ua haujlwm ntug.

 

 

High-lub zog qis- alloy steel yog tsim nyog thaum lub stamped tivthaiv yuav tsum tswj cov txheej txheem rigidity thaum txwv cov khoom thickness. Kev xaiv qib yuav tsum xav txog lub zog tawm los, lub zog tensile, elongation, tsim qhov tob, khoov vojvoog, thiab kev tiv thaiv corrosion.

 

Kev txiav txim siab ntawm cov khoom siv	Engineering Effect	PDU Daim Ntawv Thov Qhov Tseem Ceeb
Yield zog	Txiav txim siab tsis kam mus tas li deformation	Mounting brackets thiab qhov cuab lub zog
Tensile zog	Influences structural load peev xwm	Tiv thaiv thiab thauj khoom -cov kabmob
Elongation	Txiav txim siab tsim muaj peev xwm	Sib sib zog nqus-kos los yog complex profiles
Daim Ntawv Thickness	Muaj feem xyuam rau qhov tawv thiab cov khoom loj	Kev txhawb nqa vaj tsev thiab cov phiaj xwm phaj
Kev kho saum npoo	Tswj corrosion kuj	Automotive nyob rau hauv -hood thiab enclosure ib puag ncig

 

Rau Steel Stamping Part OEM, xaiv cov khoom yuav tsum tau ua kom tiav ua ke nrog kev txheeb xyuas. Kev ua kom muaj zog steel yam tsis tau kho lub vojvoog punch, tuag tshem tawm, ua ntu zus, thiab cov nyiaj them rov qab tuaj yeem ua rau kom tawg lossis qhov sib txawv.

 

 

EV PDU Cheebtsam feem ntau ua ke ntau cov duab geometric hauv ib qho Precision Steel Stamping Parts. Ib qho kev tivthaiv yuav tsum tau blanking, tho, embossing, dabtsi yog khoov, kos duab, thiab fastening -element installation.

 

Sib sib zog nqus kos duab & tsim

Kev sib sib zog nqus tsim tsim cov ntu ntu, cov qauv khov kho, cov channel, thiab peb - qhov ntev mounting profiles. Cov khoom ntws yuav tsum tau tswj kom tsis txhob muaj ntau dhau ntawm thinning, wrinkles, tearing, thiab qhov txawv txav.

 

Punching & Piercing

Precision xuas nrig ntaus ua mounting qhov, slots, davhlau ya nyob twg qhib, thiab siv nta. Punch-rau- tuag tshem tawm raug xaiv raws li qib steel thiab daim ntawv tuab los tswj qhov siab burr thiab ntug zoo.

 

Khoov & Springback Compensation

HSLA cov ntaub ntawv tuaj yeem ua rau lub caij nplooj ntoo hlav ntau dua li cov hlau me me. Tuag geometry thiab sib sau ua ntu zus yog li ntawd yuav tsum tau them nyiaj raws li cov khoom siv thiab ntsuas cov txiaj ntsig ntau lawm.

 

Progressive Tuag Stamping

Rau siab -Volume EV PDU Cheebtsam, kev tuag zuj zus tuaj yeem ua ke nrog kev sib tsoo, tho, sib sau, khoov, thiab lwm yam haujlwm ua ntu zus. Qhov no txo ​​qis kev tuav tswj nruab nrab thiab txhim kho cov yam ntxwv - mus rau - cov yam ntxwv sib xws.

 

Xav tau nruj dua PDU bracket geometry yam tsis muaj kev siv cov cuab yeej nyuaj?

 

Thov OEM DFM Review & Stamping Quote

 

 

Kev tshuaj xyuas qhov ntev yuav tsum tsom rau cov ntaub ntawv ua haujlwm tsis yog qhov sib cais. 3D CMM tuaj yeem ntsuas qhov chaw nyob, mounting dav hlau, tsim profiles, angular kev sib raug zoo, flange heights, thiab stud txoj hauj lwm tawm tsam CAD qauv.

 

Cov khoom soj ntsuam	Hom Kev Tswjhwm	Lub Hom Phiaj
Mounting Qhov Txoj Haujlwm	3D CMM	Connector thiab enclosure alignment
Bracket Flatness	CMM / Surface Measurement	Stable sib dhos interface
Tsim Qhov siab	CMM / Height Gauge	Cheebtsam clearance
Khoov lub kaum sab xis	CMM / Optical Measurement	Kev sib dhos qhov chaw
Txoj hauj lwm Stud	CMM / Dedicated Gauge	Fastener alignment
Burr mob	Visual / Microscopic Inspection	Kev sib dhos thiab tuav kev nyab xeeb
Nto Txheej	Txheej Thickness Gauge	Kev tiv thaiv corrosion

 

Rau cov kev pab cuam tsheb, kev soj ntsuam xyuas tuaj yeem txuas mus rau kev kos duab kho, cov khoom siv, cov cuab yeej siv, thiab ntau cov khoom siv los txhawb qhov seem traceability thiab kho - kev soj ntsuam xyuas.

 

Puas yog bracket variation cuam tshuam rau PDU los ua ke lossis txuas txuas?

 

Xa CAD Drawings rau Dimensional Review

 

 

Ib txoj hauv kev tswj kev tsim khoom rau EV PDU steel Cheebtsam feem ntau suav nrog:

 

Cov ntaub ntawv pov thawj

Cov ntawv xa tuaj yog kuaj xyuas cov khoom siv tau pom zoo, qhov xav tau tuab, qhov chaw nyob, thiab cov ntaub ntawv batch ua ntej tsim khoom.

 

Tooling Development

Progressive los yog compound dies yog tsim nyob ib ncig ntawm cov ntaub ntawv tseem ceeb, tsim ib theem zuj zus, cov khoom ntws, clearance, thiab springback tus cwj pwm. Cov cuab yeej sim cov ntaub ntawv yog siv los kho qhov chaw sib sau thiab qhov nyiaj seem.

 

Stamping ntau lawm

Kev tsim khoom tsis raug tswj raws li cov txheej txheem pom zoo. Qhov loj me tseem ceeb tau saib xyuas siv cov ntsuas ntsuas, CMM tshuaj xyuas, lossis kev tshuaj xyuas lub tshuab ua haujlwm nyob ntawm qhov ntim ntau lawm thiab qhov yuav tsum tau ua.

Kev soj ntsuam zaum kawg

Cov khoom tiav tau txais qhov loj me, qhov pom, qhov chaw- kho, thiab kev kuaj xyuas ua haujlwm ua ntej ntim thiab xa khoom. Cov ntaub ntawv tshuaj xyuas tuaj yeem khaws cia raws li cov neeg siv khoom siv cov ntaub ntawv xav tau.

 

 

Precision Steel Stamping Partstuaj yeem tsim kho rau ntau yam haujlwm sab hauv thiab sab nraud PDU:

 

• PDU Mounting Brackets: Txoj hauj lwm contactors, relays, busbar txhawb, thiab hluav taws xob modules nyob rau hauv lub enclosure.
• High-Voltage Shielding Cheebtsam: Saib xyuas kev sib cais thiab kev tiv thaiv kev tiv thaiv ib puag ncig siab -voltage hluav taws xob sib dhos.
• Load-Cov Kabmob Reinforcement Parts: Ua kom cov txheej txheem nruj hauv zos nyob ib ncig ntawm qhov chaw mounting thiab fastening.
• Connector Support Structures: Tswj txoj haujlwm txuas thiab kev sib dhos thaum lub tsheb sib dhos.
• Tswj Module Brackets: Muab mounting interfaces ruaj khov rau kev tswj cov khoom siv hluav taws xob thiab cov khoom siv pabcuam.
• Roj Teeb Hluav Taws Xob Cov Hluav Taws Xob Hluav Taws Xob: Txhawb cov khoom sib txuas nrog HV faib thiab kev tiv thaiv cov rooj sib txoos.

 

Cov qib steel tsim nyog, daim ntawv thickness, stamping sequence, kev kho saum npoo, thiab qhov ntev ntev yuav tsum tau txiav txim siab los ntawm cov khoom sib dhos tiag tiag, ib puag ncig, thiab cov kev xav tau ntawm kev sib tshuam.

 

 

Xiamen Apollo txhawb nqa steel stamping kev txhim kho los ntawm cov neeg siv khoom kos duab, 3D CAD cov ntaub ntawv, cov qauv, lossis cov lus qhia tshwj xeeb. Kev tshuaj xyuas engineering tuaj yeem suav nrog kev xaiv cov khoom siv, tsim qhov ua tau, qhov chaw thiab flange, kev nce qib - tuag layout, tus kheej -clinching stud qhov chaw, thiab kev soj ntsuam xyuas.

 

Rau EV PDU cov kev pab cuam, kev hloov pauv ntau lawm tuaj yeem tsim nyob ib puag ncig:

 

• DFM tshuaj xyuas ua ntej kev nqis peev
• Prototype thiab tooling validation
• Progressive tuag txoj kev loj hlob
• Dimensional correlation tiv thaiv 3D CAD
• Tus kheej -clinching fastener validation
• Kev npaj tshuaj xyuas txheej txheem
• Pilot ntau lawm
• Ntau- hloov pauv ntau lawm

 

Txoj hauv kev no tso cai rau Steel Stamping Part OEM qhov project yuav raug tshuaj xyuas raws li ob qho tib si geometry thiab downstream PDU los ua ke cov cai.

 

 

 

 

Xa peb koj cov kev xav tau PDU stamping lossis 2D / 3D kos duab rau kev tshuaj xyuas DFM ceev, qauv qauv, thiab lub Hoobkas- hais ncaj qha.