Hlau Stamping Part

 

Xiamen Apollo tsom rau kev tshawb fawb, kev tsim kho, thiab tsim cov Hlau Stamping Parts. Nws cov khoom tseem ceeb muab suav nrogCopper Stamping Parts, Brass Stamping Parts, Aluminium Alloy Stamping Parts, thiab Carbon Steel Stamping Parts. Lub tuam txhab kev pabcuam network nthuav dav hluav taws xob, kev lag luam hluav taws xob tshiab, kev tsheb nqaj hlau thauj mus los, kev tsim khoom siv hluav taws xob, thiab cov ntaub ntawv chaw tsim kho vaj tse. Siv peb qhov kev sib tw tseem ceeb - kev ua haujlwm siab, muaj zog tiv thaiv corrosion, thiab kev pabcuam customized tsis tu ncua muab kev nyab xeeb, txhim khu kev qha, txuag hluav taws xob, thiab lub zog- txuag hluav taws xob kev sib txuas lus daws teeb meem rau cov neeg siv khoom thoob ntiaj teb.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Copper Stamping Part

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.1 Cov khoom zoo thiab cov yam ntxwv
High conductivity: Ntau dua los yog sib npaug rau 58 MS / m (ASTM B152), haum rau cov khoom siv hluav taws xob, terminals, thiab lwm yam.
Corrosion kuj: ib txwm tiv thaiv -oxidant, yoog mus rau cov av noo thiab siab - qhov kub thiab txias.
ductility zoo heev: tuaj yeem ua cov duab sib txawv, nrog qhov tsawg kawg nkaus khoov vojvoog ntawm 0.1T (T yog cov khoom tuab).
Kev tiv thaiv ib puag ncig:100% recyclable, ua raws li RoHS / REACH cov qauv.

 

Qhov ntev	Cov feem ntau ntawm kev lag luam	tooj liab stamping qhov chaw(T2 oxygen-dawb tooj)	Test hauv paus / ua qauv qhia
Khoom siv purity	Cov ntsiab lus tooj liab 98.5% (T3 qib)	99.95% oxygen-dawb tooj liab (nrog SGS daim ntawv qhia muaj pes tsawg leeg)	Kev sib piv ntawm oxidation tus nqi ntawm impurity tooj liab ingots (ntawm -qhov chaw ntsev tshuaj tsuag)
Kev coj ua	88% IAB	98.5% IACS ( ntsuas los ntawm eddy tam sim no conductivity meter)	Multimeter kuj ntsuas: tooj liab qhov chaw yog 25% qis dua tooj dag qhov chaw
Stamping raug	Kev kam rau siab ± 0.05mm	Kev kam rau siab ± 0.02mm (IT9 qib, nrog peb- ntawv qhia kev sib koom tes)	Ntawm -site micrometer ntsuas ntawm qhov piv txwv qhov sib xws
Kev kho saum npoo	Tsis muaj / nyias tin plating (1-2μm)	Nyiaj plating 3μm / tin plating 5μm (nrog txheej thickness gauge)	Tsis muaj xeb hauv ntsev tsuag rau 96 teev (ASTM B117 ntawv pov thawj)
Burr tswj	Burr qhov siab> 0.05mm	Burr Tsawg dua lossis sib npaug li 0.02mm (microscope 100x kev soj ntsuam)	Kov ntawm ntug ntawm tus qauv: tsis muaj kev txiav

 

1.2 Technical parameters
Thickness ntau: 0.1mm-5.0mm
kam rau ua qhov tseeb: ± 0.02mm (zoo stamping txheej txheem)
Kev kho deg: xaiv tinning, passivation, polishing

 

1.3 Cov txheej txheem ntau lawm
1. Precision blanking → 2. Multi-station nruam stamping → 3. Deburring → 4. Electroplating / deg kev kho mob → 5. Kev tshuaj xyuas tag nrho (CCD loj nrhiav pom + conductivity test)

 

1.4 Cov ntawv thov tshwj xeeb
Electronics kev lag luam: roj teeb connector, relay shrapnel
Zog teb: hnub ci vaj huam sib luag conductive qhov chaw, transformer Cheebtsam
Tus nqi txuas ntxiv: txo cov khoom siv tsis zoo thiab txhim kho lub zog ntawm 10% -15%.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Brass Stamping Part

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.1 Cov khoom zoo thiab cov yam ntxwv
Lub zog siab thiab hnav tsis kam: hardness HRB 60-100 (ASTM B36), haum rau cov xwm txheej muaj kev sib txhuam siab.
Corrosion kuj: resistant rau dej ntsev thiab tsis muaj zog acid ib puag ncig, nrog ntau tshaj 10 xyoo ntawm kev pab cuam lub neej.
Kev ua tau zoo heev: haum rau kev xa thiab milling theem nrab ua, nrog rau kev sib raug zoo.

 

2.2 Technical parameters
Cov ntaub ntawv qib:H62, H65, C3604 (ib puag ncig ceev ceev- txiav tooj dag)
Thickness ntau: 0.3mm-8.0mm
Deg roughness: Ra Tsawg dua los yog sib npaug rau 0.8μm (daim iav polishing txheej txheem)

 

2.3 Cov txheej txheem ntau lawm
Ntau lawm txheej txheem (12 precision kauj ruam)
(1) Raw khoom pretreatment: tooj liab strip leveling raug 0.02mm / m
(2) Siab- nrawm stamping: siv 800-tuj servo punch xovxwm (hloov ntau lawm 1200 zaug / feeb)
(3) Kev ua tiav tas mus li: siv 5-chaw nres tsheb nce qib tuag qauv
(4) Deburring: tag nrho tsis siv neeg sib nqus sib nqus (Ra Tsawg dua lossis sib npaug rau 0.8μm)
(5) Dimension detection: nruab nrog peb -kev ntsuas ntsuas (qhov tseeb ± 1.5μm)
(6) Kev kho deg: xaiv tin plating / npib tsib xee plating (thickness 3-5μm)
(7) Kev tiv thaiv kev ntim khoom: tiv thaiv - oxidation nqus ntim (raws li ISTA 3A tus qauv)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.4 Cov ntawv thov tshwj xeeb
Cov khoom siv kho vajtse: xauv qhov chaw, chav dej li qub
Automotive qhov chaw: roj Circuit Court connectors, sensor vaj tse
Tus nqi txuas ntxiv: txo tom qab- tus nqi muag muag thiab txo cov nqi xa khoom rau cov neeg siv khoom.

 

3. Aluminium Alloy Stamping Part

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.1 Cov khoom zoo thiab cov yam ntxwv
Lub teeb yuag: ceev 2.7g / cm³, ntau dua 60% sib dua li hlau.
Lub zog siab: lub zog tensile Ntau dua lossis sib npaug ntawm 300MPa (6061-T6 xeev).
Cov cua kub zoo: thermal conductivity 160W / m·K, haum rau cov khoom siv hluav taws xob.

 

3.2 Technical parameters
Cov ntaub ntawv qib: 5052, 6061, 7075
Anodizing thickness: 5-25μm (kev tiv thaiv corrosion qib 9)
Flatness: Tsawg dua los yog sib npaug rau 0.1mm / m² (precision leveling txheej txheem)

 

3.3 Cov txheej txheem ntau lawm
1. Nruam tuag siab - ceev stamping → 2. CNC xov → 3. Anodizing / sandblasting → 4. Peb - kev sib koom tes nrhiav tau (qhov tseeb ± 0.005mm)

 

3.4 Cov ntawv thov tshwj xeeb

 

Cov chaw thov	Cov khoom piv txwv	Cov ntsiab lus tseem ceeb parameter	Kev daws teeb meem
Tshiab zog tsheb	Roj teeb phaj bracket	Torsional rigidity Ntau tshaj los yog sib npaug rau 8000N·m/rad	Multi-cov lus qhia kev txhawb nqa ribs integrated molding
Cov khoom siv hluav taws xob	Txawb xov tooj nruab nrab ncej	Flatness Tsawg dua lossis sib npaug li 0.05mm	Multi-txheej txheem txheej txheem tuag
Cov cuab yeej siv tshuab	Hydraulic valve lub cev	Compressive zog 20MPa	6061-T6 kev kho cua sov kom muaj zog

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Carbon Steel Stamping Part

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.1 Cov khoom zoo thiab cov yam ntxwv
High - tus nqi ua haujlwm:Tus nqi yog 1/3 ntawm stainless hlau, haum rau ntau lawm.
Kho lub zog: Cov ntaub ntawv xaiv tau suav nrog SPCC (lub xeev mos), S45C (lub xeev quenched), thiab lwm yam.
Muaj ntau yam kev kho deg, xws li electrogalvanizing, phosphating, thiab Dacromet txheej, muaj.

 

4.2 Technical parameters
Thickness ntau: 0.5mm-12.0mm
Txheej thickness: 8-15μm (kev tshuaj ntsuam ntsev ntau dua lossis sib npaug li 720 teev)
Punching raug: ± 0.05mm (progressive tuag txheej txheem)

 

Yam khoom	Parameter ntau yam	Test txuj
Thickness kam rau ua	± 0.03 hli (t Tsawg dua lossis sib npaug li 3 hli)	GB/T 708-2019
Flatness	Tsawg dua los yog sib npaug li 0.1mm / 100mm	TIAB SA 876
Hardness	HV 180-550 (customizable)	ASTM E10
Txheej adhesion	Hla -txiav xeem 0 qib poob- tawm	TS EN ISO 2409

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.3 Cov txheej txheem tsim khoom
Kev tshuaj xyuas cov khoom nyoos: spectrometer + hardness tester, raws li JIS G3141 / GB / T 912 tus qauv
Siab - ceev stamping: 200-1600 tuj servo punch (Nyiv AIDA / Lub teb chaws Yelemees Schuler), kam rau ua ± 0.02mm
Laser trimming: TRUMPF laser txiav tshuab, txiav roughness Tsawg dua los yog sib npaug rau 25μm
Kev tuag tsis tu ncua: ntau- chaw nres tsheb tuag ua tiav 90% txheej txheem automation, tawm los Ntau dua lossis sib npaug rau 99.3%
Kev kho cua sov kom muaj zog: mesh siv rauv rauv carburizing thiab quenching, deg hardness HRC 40-55, core tuav toughness
100% kev soj ntsuam tag nrho: CCD pom qhov system + peb -kev ntsuas ntsuas (qhov tseeb 0.005mm)

 

4.4 Kev thov tshwj xeeb
Cov khoom siv muaj: txee brackets, kis tau tus mob
Kev tsim kho teb: steel qauv connectors
Ntxiv tus nqi: Kev them nyiaj yug tsis yog - tus qauv customization, ib batch ntau lawm muaj peev xwm mus txog 500,000 daim / hli.

 

 

1. Pab pawg muaj zog: lub hauv paus ruaj khov rau kev koom tes
Cov peev nyiaj thiab kev tsim khoom muaj peev xwm: sau npe peev ntawm 120 lab yuan, 3 lub hauv paus loj (Xiamen / Ningbo), txhua xyoo muaj peev xwm tsim tau ntawm 8,000 tons ntawm cov khoom hlau, cov khoom siv ntawm 92%, ua kom ruaj khov xa khoom ntawm 100, 000+ batch xaj
Kev lag luam tsom: Kev cog qoob loo tshiab zog (txhua xyoo cov nyiaj tau los ntawm 120 lab, suav txog 60%), qis- hluav taws xob hluav taws xob (cov nyiaj tau los txhua xyoo ntawm 80 lab, suav txog 40%), cov neeg siv khoom rov qab ntawm 85%

 

2. Kev pabcuam thoob ntiaj teb: xoom-lub sijhawm sib txawv teb network
Localization layout: 4 regional ceg nyob rau hauv cov teb chaws Europe (Spain), Middle East (Iran), Southeast Asia (India/Malaysia), thiab Northeast Asia (Nyiv).
Lub Sijhawm Kev Pabcuam: Cov qauv pub dawb raug xa hauv 1-2 hnub (cov qauv ua qauv), cov qauv pwm tshiab raug xa hauv 20-30 hnub (xws li pwm, kev lag luam nruab nrab yog 45 hnub), lub sijhawm khoom xa tuaj loj yog 15-20 hnub (tom qab them nyiaj)

 

3. Kev teeb meem kev lag luam: txo nqi peev xwm los ntawm tus thawj coj
Pab pawg noob: Cov pob txha caj qaum yog los ntawm Xiamen Hongfa (lub ntiaj teb tus naj npawb ib relay), nrog rau 30 xyoo ntawm kev paub hauv kev lag luam hluav taws xob, thiab tus thawj "cov nqi txo nqi qiv qiv" (xws li kev sib cuag riam hnyav txo ntawm 15% thaum tuav lub zog, nrog DFMEA daim ntawv qhia txuas), uas txo cov khoom siv / txheej txheem nqi rau cov neeg siv khoom los ntawm 8-12% ntawm qhov nruab nrab.
Cov txheej txheem tag nrho (7 cov txheej txheem tseem ceeb + 3 hloov pauv thev naus laus zis):

▶ Kev tsim cov txheej txheem: txias taub hau (nyiaj hu rau ± 0.01mm), stamping (busbar flatness Tsawg dua lossis sib npaug li 0.05mm), ncab (lithium roj teeb plhaub qhov tob- rau - txoj kab uas hla 3: 1)
▶ Cov txheej txheem kev sib txuas: laser welding (melting qhov tob 0.8-2mm), welding tsis kam (relay tub ntxhais vuam lub zog Ntau dua lossis sib npaug ntawm 80MPa), nqus diffusion vuam (qhov tseeb yam tsis muaj oxidation)
▶ Kev kho deg: nyiaj plating 3μm (kev sib txawv ± 10%), kub plating 0.8μm (ntsev tshuaj tsuag 72h), txhawb RoHS / halogen- hloov kho dawb
▶ Saj zawg zog ntau lawm: laser txiav / CNC txheej txheem, cov khoom me me ntawm 50 daim lossis ntau dua yam tsis muaj pwm qhib, thiab cov nqi pov thawj yog 70% qis dua li cov pwm qhib.

 

 

Cim npe nrov: kev cai hlau stamping qhov chaw, hlau stamping qhov chaw chaw tsim tshuaj paus, precision hlau stamping, OEM stamped Cheebtsam, kev cai stamped hlau qhov chaw, ntawv hlau stamping qhov chaw, tsheb stamping qhov chaw, EV hlau stamping Cheebtsam, muaj hlau stamping qhov chaw, precision stamping chaw tsim tshuaj paus