Kev Ntsuam Xyuas Ntawm Lub Hwj Chim Hluav Taws Xob Hloov Kho Kev Sib Txuas Tshuab Thiab Kev Ua Kom Zoo Ntawm Cov Txheej Txheem Vuam

 

Lub zog hluav taws xob hloov pauv hloov pauv, feem ntau hu ua tooj liab hloov pauv hloov pauv hauv kev lag luam, yog ib qho tseem ceeb rau kev paub txog kev sib txuas ntawm cov khoom siv hluav taws xob. Nws lub luag haujlwm tseem ceeb yog ua kom tau raws li qhov xav tau ntawm kev xa mus tam sim no ntawm cov tsis yog - kab rov tav nyob rau hauv kab. Nws yog siv dav hauv cov khoom siv hluav taws xob xws li transformers, siab thiab qis -voltage switchgear, lub tshuab nqus tsev vacuum, generator Copper Braided Flexible Connectors, rectifier equipment, thiab high-tam sim no cov cuab yeej txuas nrog scenes xws li tsheb tshiab zog, lub zog cia roj teeb, thiab muaj hluav taws xob rauv taws.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Core kev ua tau zoo zoo
1. High conductivity: siab purity tooj liab cov ntaub ntawv (purity ntau dua los yog sib npaug rau 99.9%) yog siv, thiab cov conductivity tom qab kev kho mob saum npoo tuaj yeem ncav cuag ntau tshaj 98% ntawm IACS tus qauv, thiab kev tiv thaiv kev sib cuag yog tsawg li micro-ohm theem, uas txo qis zog poob.
2. Cov qauv yooj yim: kev yooj yim zoo (khoov vojvoog Tsawg dua lossis sib npaug li 5 zaug tuab), tuaj yeem tiv taus ntau dua 100,000 dynamic dabtsi yog khoov yam tsis muaj deformation, thiab hloov mus rau qhov chaw ua haujlwm nyuaj.
3. Kev tsim kho kev ntseeg tau: Los ntawm nto tinning / silver plating (plating thickness Ntau dua los yog sib npaug rau 5μm), cov ntsev tsuag corrosion kuj ncav cuag NSS 96 teev, thiab cov kev pab cuam lub neej yog ntau tshaj 30% siab tshaj ntawm cov tsoos nyuaj sib txuas.

 

 

Raws li cov qauv tsim thiab cov txheej txheem tsim khoom, kev sib txuas hluav taws xob hloov pauv tau muab faib ua plaub hom, haum rau kev ua haujlwm sib txawv:
1. Copper foil saj zawg zog kev twb kev txuas (tooj liab sawb / daim ntawv saj zawg zog kev twb kev txuas)
Technical parameters: 0.05-0.3mm ultra-thin tooj liab ntawv laminated nias, ib leeg ntawv ci tensile zog Ntau tshaj los yog sib npaug rau 200MPa, laminate thickness kam rau ua ± 5%.
Daim ntawv thov scenarios: nruab nrab thiab qis voltage Circuit Court breakers, Multilayer Copper Foils Flexible BusBars expansion pob qij txha, rectifier txee kev sib txuas, tshwj xeeb tshaj yog haum rau siab - zaus vibration ib puag ncig nrog compact qhov chaw (xws li tsheb fais fab system).
Qhov zoo: thaj chaw loj thiab zoo cua sov dissipation, tuaj yeem dhau ntau dua lossis sib npaug li 5000A tam sim no, tswj qhov kub thiab txias tsawg dua lossis sib npaug li 50K (ambient kub 85 degree).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2. Copper busbar saj zawg zog kev twb kev txuas (tooj liab busbar saj zawg zog kev twb kev txuas)
Cov yam ntxwv nta: Nws yog tsim los ntawm tooj liab busbar thiab hloov tau tooj liab ntawv ci. Tus ntoo khaub lig-sectional loj ntawm Flexible Braided Custom Connectors tuaj yeem hloov kho (10-1000mm²) thiab tuaj yeem tiv taus axial nro Ntau dua lossis sib npaug li 500N / mm².
Cov ntawv thov ib txwm: lub tshuab hluav taws xob qhov hluav taws xob, qhov sib txuas loj transformer bushing, kom ua tau raws li qhov xav tau ntawm kev ntseeg siab ntawm siab -voltage fais fab kis thiab hloov tshuab.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. Copper-stranded hlau hloov tau yooj yim txuas
Cov khoom siv: Multi-strand tooj liab stranded hlau (ib txoj kab uas hla 0.1-0.3mm) raws li tus neeg xyuas pib, tinned tooj liab raj (conductivity Ntau dua lossis sib npaug li 95% IACS) crimped ntawm ob qho kawg, zoo heev qaug zog tsis kam (vibration zaus 10-2000Hz).
Daim ntawv thov thaj chaw: siab- cov khoom siv hluav taws xob hluav taws xob, hluav taws xob tawg- cov ntaub ntawv pov thawj, thiab cov khoom siv sib txuas lus hauv av, tuaj yeem nqus cov neeg kho tshuab kev nyuaj siab thaum siv cov khoom siv.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4. Tinned tooj liab braided saj zawg zog kev twb kev txuas
Cov txheej txheem zoo: Ib txoj siv tinned tooj liab braided nrog braiding ceev Ntau dua los yog sib npaug li 85% (tin txheej thickness Ntau dua los yog sib npaug rau 8μm) yog siv, nrog Tinned Copper Braid Wire Grounding Jumper Shore hardness hauv qab 30A, haum rau khoov installation nyob rau hauv qhov chaw nqaim.
Kev siv tseem ceeb: Kev sib txuas tau yooj yim ntawm cov roj teeb tsheb hauv tsheb, lub tshuab hluav taws xob hauv lub tsheb, thiab lub zog cia roj teeb modules, ua raws li RoHS 3.0 cov qauv kev tiv thaiv ib puag ncig.

 

 

 

Core technology: polymer diffusion vuam
Raws li cov txheej txheem welding tam sim no, polymer diffusion vuam ua tiav atomic - qib metallurgical bonding ntawm tooj liab ntawv / Twisted Copper Wire interface los ntawm kev sib koom ua ke ntawm qhov kub siab (300-500 degree) thiab siab siab (5-20MPa), thiab cov khoom siv ntom ntom tuaj yeem tsim. Nws technical zoo muaj xws li:

Kev ruaj ntseg zoo: weld tensile zog Ntau dua los yog sib npaug rau 85% ntawm cov khoom siv niam txiv, conductivity poob Tsawg dua los yog sib npaug li 3%, nto flatness yuam kev Tsawg dua los yog sib npaug rau 0.1mm.
Cov txheej txheem kev nyab xeeb: Ib qho qis -voltage DC fais fab mov (tsawg dua lossis sib npaug li 50V) yog siv los tiv thaiv kev puas tsuaj los ntawm kev puas tsuaj los ntawm qhov siab -voltage tawm, thiab cov khoom siv kev ntseeg tau zoo dua los ntawm 40%.
Kev tiv thaiv ib puag ncig: tsis muaj flux residue, xoom VOC emission hauv cov txheej txheem tsim khoom, ua raws li EU REACH cov cai.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cov txheej txheem tseem ceeb parameter tswj

 

Txheej txheem theem	Tswj index	Txheem ntau yam	Kev kuaj xyuas txoj kev
Kev kho mob ua ntej	Nto oxide txheej thickness	Tsawg dua los yog sib npaug li 1μm	Scanning electron microscope (SEM)
Layer alignment raug	Ntug offset	Tsawg dua los yog sib npaug li 0.2 hli	Visual positioning system
Vuam siab	Siab ib cheeb tsam	10-15MPa	Siab sensor tiag- lub sijhawm saib xyuas
Lub sijhawm rwb thaiv tsev	Atomic diffusion lub sijhawm	60-120 vib nas this	Temperature nkhaus recorder

 

 

1. Vuam thickness sib txawv
Problem cause: uneven cutting thickness of raw materials (tolerance > ±5%) or welding pressure fluctuation (>± 10% tus nqi teev).
Kev daws:
Qhia laser thickness gauge rau kev tshawb nrhiav hauv internet, thiab thawj daim tshuaj ntsuam xyuas yuav tsum tau raws li cov thickness kam rau ua ntawm ± 3%;
Siv lub servo siab tswj qhov system, thiab lub siab stability yog tswj nyob rau hauv ± 5%;
Ua 100% thawj daim peb-kev ntsuas kev sib koom tes (qhov tseeb ± 0.05mm) hauv qhov txuas tswj qhov zoo.

2. Kev sib txuas tsis txaus
Technical countermeasures:
Ua kom zoo tshaj qhov sib txawv ntawm qhov vuam kub-siab nkhaus kom ntseeg tau tias qhov sib txuas atomic diffusion qhov tob yog ntau dua lossis sib npaug li 5μm;
Ua raws li kev ntsuas tensile tom qab vuam (sampling ratio Ntau dua lossis sib npaug li 5%), tus qauv tsim nyog: kev puas tsuaj tshwm sim hauv cov khoom siv niam txiv es tsis yog vuam;
Rau siab - vibration scenarios, ntxiv qhov kawg crimping txheej txheem (crimping qhov tob kam rau ua ± 0.1mm).

3. Cov tsos mob tsis zoo tswj
Kev tiv thaiv:
Polish saum npoo ntawm vuam pwm tsis tu ncua (roughness Ra Tsawg dua lossis sib npaug li 0.8μm), ntxuav thiab tshem tawm cov plua plav ua ntej siv;
Siv cov roj inert tiv thaiv (argon purity Ntau dua lossis sib npaug li 99.99%) kom tsis txhob muaj cov pob dub dub tshwm sim los ntawm kev kub siab oxidation;
Qhia txog AI qhov kev tshuaj xyuas qhov muag kom paub meej cov npoo npoo burrs (loj＞ 0.3mm raug txiav txim tias tsis tsim nyog).

 

 

Cov khoom siv hloov kho dua tshiab: Daim ntawv thov ntawm graphene- hloov cov ntawv ci tooj liab (conductivity nce 5%, hardness nce 25%) thiab lub teeb yuag tooj liab-aluminium composite sawb (qhov ceev txo los ntawm 30%) yog nrawm.
Cov txheej txheem ntse: Neeg hlau tsis siv neeg thauj khoom thiab tshem tawm + vuam parameter hloov kho qhov system, kev ua haujlwm ntau lawm tau nce 60%, thiab cov kev cuam tshuam ntawm phau ntawv raug txo qis dua 10%.
Standardized detection: Tag nrho -loj nrhiav tshuab raws li tshuab lub zeem muag tau nrov, thiab qhov tseem ceeb ntawm qhov ntsuas qhov tseeb ncav cuag ± 0.02mm, ua tiav 100% kev saib xyuas hauv online.

 

 

Raws li ib tugBraided tooj liab hlauhub ntawm lub zog xa hluav taws xob, kev ua haujlwm ntawm lub zog hluav taws xob hloov pauv tau ncaj qha cuam tshuam rau cov khoom siv kev ntseeg siab thiab kev siv hluav taws xob. Los ntawm cov khoom siv tshiab, kev ua kom zoo dua qub, thiab kev tsim khoom ntse, kev lag luam tau txav mus rau kev ua haujlwm siab, hloov tau yooj yim, thiab kev hloov pauv ib puag ncig. Tsav los ntawm qhov kev thov rau lub zog tshiab thiab siab - khoom tsim khoom kawg, cov txheej txheem vuam txheej txheem thiab tag nrho - cov txheej txheem tswj tau zoo yuav dhau los ua qhov tseem ceeb ntawm kev sib tw thev naus laus zis, thiab txhawb kev lag luam kom txav mus rau kev kho kom zoo thiab siab - kawg.