Copper-Aluminium Busbar Tshwj Xeeb Cov Ntsiab Lus: Kev Tshawb Fawb Txog Kev Tshawb Fawb Thiab Kev Ua Haujlwm Zoo Tshaj Plaws rau Cov Txheej Txheem Hmoov Txheej, Extrusion, Thiab Dipping

Hauv kev tsim cov khoom siv hluav taws xob tshiab thiab cov tshuab hluav taws xob sib txuas, tooj liab -aluminium busbars (busbars) ua tiav cov haujlwm tseem ceeb ntawm kev coj ua thiab kev sib txuas. Nrog rau kev siv dav dav ntawm cov khoom siv tshiab xws li PVC-dipping insulated busbars, yas-dipping tooj liab busbars, thiab insulated hloov tau yooj yim tooj liab busbars rau lub hwj chim packs, ua tau zoo thiab puas tsuaj-dawb stripping thaum tswj kev rwb thaiv tsev zoo tau dhau los ua ib qho kev sib tw tseem ceeb hauv kev lag luam.

 

 

Hauv PVC-coated busbars thiab epoxy- hmoov-coated tooj liab busbars, txheej rwb thaiv tsev feem ntau yog ua los ntawm epoxy resin hmoov. Epoxy resin yog cov yas thermosetting uas tsis yaj los yog softens tom qab thawj zaug kho cua sov. Yog li ntawd, thaum tsim cov dip-insulated busbars los yog epoxy hmoov-coated busbars, ib zaug tsim, txheej rwb thaiv tsev yog nyuaj rau tshem tawm mechanically los yog thermally.

 

Qhov no txhais tau hais tias yog cov hlau conductors ntawm ob qho kawg ntawm cov tooj liab -aluminium busbar yuav tsum raug nthuav tawm, qhov no yuav tsum tau ua tiav los ntawm cov txheej txheem npog thaum lub sij hawm dipping busbar ntau lawm.

 

 

 

Thaum tsim Insulated Custom Copper Bus Bars nrog PVC Dipping, npog feem ntau ua ntej hmoov dipping kom ntseeg tau tias cov hlau txuas ntawm qhov kawg raug nthuav tawm. Cov txheej txheem ntws yog raws li nram no:

 

Masking:
Tom qab stamping, tu, thiab ziab, cov tooj liab thiab txhuas busbars tau npog nrog lub tes tsho tiv thaiv ntawm ob qho kawg thiab kaw nrog siab - daim kab xev kub.

 

Sandblasting thiab Preheating:
Cov tooj liab busbars yog dai rau hauv ib txoj kab sandblasting thiab tom qab ntawd preheated rau hauv pwm ntawm 195-225℃los txhim kho hmoov adhesion.

 

Powder Dipping:
Cov tooj liab preheated busbars yog khaws los ntawm ib tug neeg hlau thiab dipped rau hauv epoxy resin hmoov rau txheej.

 

Demasking thiab Trimming:
Tom qab kho, daim kab xev thiab lub tes tsho tiv thaiv raug tshem tawm, thiab cov npoo ntawm cov txheej yas yog manually trimmed.

 

Kho:
Cov khoom yog dai nyob rau hauv ib tug 170-190℃qhov cub rau kho, kom ib tug du thiab ruaj ntseg txheej.

Thaum lub sij hawm tus txheej txheem no, ib tug siab - daim kab xev kub nrog ib tug kub tsis kam ntawm 200℃yog txaus. Kev kub siab heev yuav ua rau cov nplaum nplaum.

 

 

Tsis zoo li cov thermosetting epoxies, kev cai - ua yas- dipping hluav taws xob tooj liab busbars thiab PVC -dipped insulated busbars feem ntau siv cov khoom siv thermoplastic xws li PA12 lossis PVC. Cov ntaub ntawv no tuaj yeem muag tau los ntawm kev rov ua cua sov, ua kom tswj tau tev thiab txiav.

 

1. Cov txheej txheem yooj yim ntws

Circular Cutting: Circular txiav yog ua rau ntawm tooj liab busbar rwb thaiv tsev txheej siv lub laser los yog riam.

Cua sov thiab Softening: Kho cua sov zones yog siv los ua kom lub cev kub ntawm cov txheej yas, ua tiav lub xeev yooj yim peelable.

Debonding thiab stripping: Softened thaj chaw raug tshem tawm mechanically lossis manually.

 

Txoj kev no yog dav siv thaum lub sij hawm ua cov kev sib txuas mos tooj liab busbars thiab busbar txhawb nqa, kom ntseeg tau tias cov hlau conductors nyob twj ywm.

 

2. Cua sov thiab voj voog txiav ib ntus tswj

Yog hais tias qhov kev sib txuas ntawm cov tooj liab thiab cov yas txheej tsis muaj zog, preheating yuav tsum tau ua ua ntej txiav ib ncig. Yog tias daim ntawv cog lus muaj zog, kev txiav hlais tuaj yeem ua ua ntej cua sov. Qee cov khoom siv, xws li "peb-chaw nres tsheb tev lub tshuab," cia li tswj qhov kub thiab txias thiab synchronizes txiav, ua kom muaj kev sib cais busbar zoo ib yam thiab cov npoo du.

 

 

Cov khoom siv niaj hnub tsis siv neeg tev tuaj yeem ua tau raws li qhov xav tau ntawm ntau yam kev qhia tshwj xeeb rau cov yas -dipping tooj liab busbars thiab insulated kev cai tooj liab busbars nrog PVC dipping. Kev ua tau zoo yog raws li nram no:

 

Circular txiav ntau yam: Thickness 2-20mm, dav 14-50mm, txiav ntev 10-100mm, nrog rau qhov tseeb txog li 0.02mm;

 

Cua sov tswj:

Qhov ntsuas kub tuaj yeem hloov kho raws li qhov project, nrog rau qhov ntsuas kub siab tshaj plaws hauv lub sijhawm los ntawm lub sensor.

Cov cua sov ntev tuaj yeem tswj tau txog li 100mm kom ntseeg tau tias qhov ntsuas kub tsis sib xws.

Qhov pom zoo preheat kub rau PA12 extrusion txheej yog kwv yees li 130 degree.

PVC txheej txheej yog tswj nyob rau hauv ib thaj tsam ntawm 60-120 degree, nyob ntawm seb qhov hardness.

Tom qab debonding, cov cuab yeej cia li khaws cov khoom pov tseg los tiv thaiv kev sib kis ntawm lub cev hlau ntawm cov khoom.

 

 

 

Cov khoom xws li PVC Dipped Insulated Bus Bars, Custom Made Plastic Dipping Electric Copper Bus Bars, thiab Dip Insulated Bus Bars siv nyob rau hauv lub zog tshiab thiab hluav taws xob sib txuas feem ntau yuav tsum ua raws li cov qauv hauv qab no:

 

Cov tsos zoo

Qhov saum npoo yuav tsum du thiab tiaj, tsis muaj qhov tsis xws luag xws li npuas, pitting, thiab delamination.

Tsis muaj rwb thaiv tsev residue los yog burrs. Kev tshuaj xyuas lub teeb siv ntau dua lossis sib npaug li 500 lux, tshuaj xyuas qhov deb 30-50 cm.

 

Dimensional raug

Raws li GB / T 1804-2000, qhov kam rau ua yog ± 0.5 hli rau qhov ntev Tsawg dua lossis sib npaug li 100 hli thiab ± 1.0 hli rau qhov ntev 100–400 hli.

 

Nto Scratch Control

Yuav tsum tsis txhob cuam tshuam hluav taws xob conductivity. Cov khawb yuav tsum tsawg dua los yog sib npaug li 5 hli hauv qhov ntev thiab Tsawg dua lossis sib npaug li 0.1 hli hauv qhov dav.

Roughness (Ra Tsawg dua lossis sib npaug li 3.2) thiab flatness (Less tshaj lossis sib npaug li 0.2 hli) yuav tsum tau kuaj.

 

 

Zuag qhia tag nrho, epoxy hmoov-coated thermoset dip-insulated busbars nyuaj rau mechanically tev thiab yuav tsum tau npog ua ntej hmoov dipping. Yas-dipping tooj liab busbars thiab PVC-dipping insulated busbars ua los ntawm PVC los yog PA12 cov ntaub ntawv, ntawm qhov tod tes, tuaj yeem txiav tau zoo siv qhov kub thiab txias -tswj tev thiab txiav cov cuab yeej siv.

 

Nyob rau hauv lub neej yav tom ntej, nrog rau kev nce qib ntawm lub zog tshiab cia, hluav taws xob tsheb roj teeb tshuab, thiab siab -voltage electronic control modules, precision rwb thaiv tsev technology ntawm insulated hloov tau yooj yim tooj liab busbars rau lub hwj chim roj teeb packs thiab PVC-coated tsheb npav bars yuav tau upgraded ntxiv. Cov cuab yeej ntse tev tawm, kev txhawb nqa kev txhawb nqa kev txhawb nqa, thiab cov khoom siv hluav taws xob zoo ib puag ncig yuav dhau los ua cov lus qhia tseem ceeb ntawm kev txhim kho kev lag luam.

 

Los ntawm kev txhim kho txuas ntxiv ntawm cov txheej txheem cov ntsiab lus thiab kev tswj kom zoo,Dipping Busbar rau kev sib txuasthiab Yas-dipping Electric Copper Busbar Custom Made yuav ua kom muaj kev nyab xeeb dua, ua haujlwm ntev, thiab kev tsim khoom sib xws, tsav kev lag luam kev sib txuas hluav taws xob mus rau theem tshiab ntawm kev tsim khoom ntse thiab ntsuab.