Copper Aluminium Vuam qhov chaw chaw tsim tshuaj paus Tuam Tshoj: Laser Vuam Thiab Brazing Solutions rau OEM Cheebtsam

Qhov kev sib tw tseem ceeb hauv kev tsim cov welded sib dhos ntawm cov hlau tsis sib xws ntawm tooj liab thiab txhuas yog nyob rau hauv kev ua kom muaj zog sib koom ua ke thaum tswj kev tsim cov khoom sib txuas sib txuas, txo qis kev sib cuag, thiab tuav ntev - lub sij hawm kev cia siab. Vim qhov sib txawv ntawm cov ntsiab lus melting, thermal conductivities, thiab coefficients ntawm thermal expansion ntawm tooj liab thiab txhuas, ib txwm welding txoj kev feem ntau ua rau cov tsim ntawm brittle Cu-Al compounds, uas ua rau weld cracking, qaug zog tsis ua hauj lwm, thiab kev ua tau zoo degradation.

 

Raws li Tuam Tshoj OEM chaw tsim tshuaj paus tshwj xeeb hauv precision hlau stamping thiab welded sib dhos, Xiamen Apollo Stamping Welding Technology Co., Ltd. tsom rau kev txhim kho thiab loj ntawm cov khoom siv welded ua los ntawm tooj liab, txhuas, tooj dag, thiab hlau. Lub tuam txhab muab kev daws teeb meem-xws li laser vuam, vuam vuam, nyiaj brazing, thiab hybrid hlau koom nrog- rau cov haujlwm xws li tsheb tshiab, hluav taws xob hluav taws xob, lub zog cia, thiab cov khoom siv hauv tsev.

 

 

Tooj thiab txhuas yog ob qho tib si siv cov khoom siv hauv cov khoom siv hluav taws xob. Tooj liab muaj cov hluav taws xob zoo heev thiab thermal conductivity, thaum txhuas muab qhov zoo xws li lub teeb yuag, siab zog, thiab zoo corrosion kuj.

 

Yog li ntawd, tooj liab- txhuas ua ke nyob rau hauv precision welded sib dhos tuaj yeem ua tau raws li qhov yuav tsum tau ua ntawm hluav taws xob thiab cov qauv.

 

Txawm li cas los xij, welding tooj liab rau txhuas tsis yog txheej txheem yooj yim ntawm cov khoom siv fusion.

 

Muab hais tias lub melting point ntawm tooj liab yog kwv yees li 1083℃thiab cov txhuas yog nyob ib ncig ntawm 660 degree, imprecise tswj ntawm tshav kub input thaum lub sij hawm vuam yuav ua rau cov txhuas sab kom yaj ua ntej thaum lub sij hawm tooj liab sab. Nyob rau tib lub sijhawm, kev sib txawv ntawm cov tooj liab thiab txhuas cov ntsiab lus ua rau tsim cov khoom sib txuas xws li CuAl₂ thiab Cu₄Al₃.

 

Cov tebchaw no yog tus cwj pwm los ntawm kev nyuaj siab thiab tsis muaj ductility; Raws li lub thickness ntawm lub compound txheej nce, nws dhau los ua ib cheeb tsam ntawm cov yam ntxwv tsis muaj zog nyob rau hauv lub welded ob leeg.

 

Yog li ntawd, ua tau zoo - tooj liab zoo - txhuas welded Cheebtsam yuav tsum tau nruj me ntsis tswj:

 

• Vuam tshav kub input, kom txo cov cheeb tsam ntawm ntau melting.
• Tus nqi ntawm elemental diffusion ntawm tooj liab -aluminium interface.
• Lub thickness ntawm intermetallic compound txheej (feem ntau tswj mus rau hauv 10 μm).
• Internal weld defects xws li porosity, tawg, thiab tsis tiav fusion.

 

Cov khoom ntawm cov khoom siv yog raws li nram no:

 

Thaum lub sij hawm txhim kho cov khoom siv welded, cov kev pheej hmoo tsis ua hauj lwm tuaj yeem raug txheeb xyuas thaum ntxov- thiab kev ruaj ntseg ntau lawm tau txhim kho- los ntawm metallographic cross-section tsom xam, welding parameter pov thawj, thiab cov khoom siv sib piv.

 

 

Welded Cheebtsam nrog cov qauv tsim sib txawv xav tau cov txheej txheem tsim khoom tshwj xeeb. Laser vuam, tiv thaiv brazing, thiab vuam vuam txhua tus muaj cov yam ntxwv sib txawv; kev xaiv ntawm txoj kev nyob ntawm tej yam xws li cov khoom sib xyaw ua ke, ib feem geometry, ntau lawm ntim, thiab kev ua tau zoo.

 

Fiber Laser Vuam

 

Fiber laser welding siv lub siab -zog- ceev beam kom ua tau sai, localized cua sov, yog li txo cov cua sov- thaj tsam cuam tshuam thiab txo cov khoom deformation.

 

Cov txheej txheem no feem ntau yog siv rau:

 

• Cov hlau tsis sib xws (piv txwv li, tooj liab-aluminium).
• High -cov khoom siv hluav taws xob welded.
• Cov khoom siv hlau yuav tsum muaj kev ruaj ntseg siab.

 

Cov kev tswj tsis zoo xws li:

 

• Lub zog laser: 500W-3000W.
• Vuam ceev: Kho raws li cov khoom thickness thiab cov qauv.
• Tiv thaiv roj: Argon.
• Tswj ntawm intermetallic compound thickness nyob rau hauv weld cheeb tsam.

 

Resistance Brazing

 

Resistance brazing generates tshav kub los ntawm hluav taws xob tam sim no thiab siv nyiaj -raws li los yog lwm yam alloy muab tub lim hlau los tsim qhov sib koom ua ke.

 

Cov yam ntxwv tseem ceeb ntawm txoj kev no:

 

• Haum rau vuam cov pob qij txha nrog cov cheeb tsam loj.
• High stability nyob rau hauv loj ntau lawm.
• Muaj feem xyuam rau kev koom nrog tooj liab, tooj dag, thiab steel Cheebtsam.

 

Kev sib piv ntawm cov txheej txheem sib txawv yog raws li hauv qab no:

 

Rau OEM welded tivthaiv tej yaam num, kev xaiv ntawm cov txheej txheem tsis tuaj yeem ua raws li vuam ceev; Yuav tsum muaj kev ntsuam xyuas dav dav, suav nrog:

 

• Cov khoom lag luam ib puag ncig.
• Cov kev xav tau ntawm hluav taws xob.
• Mechanical zog xav tau.
• Kev tsim khoom ntim txhua xyoo.

 

Thov Kev Ntsuas Cov Txheej Txheem Vuam Dawb

 

 

Kev xaiv ntawm cov khoom siv hlau txiav txim siab qhov kev ua tau zoo kawg ntawm cov khoom siv welded. Xaiv cov khoom tsim nyog tuaj yeem txhim kho hluav taws xob conductivity, mechanical zog, thiab khoom siv lub neej.

 

Welded tooj liab Cheebtsam feem ntau siv C1100 ntshiab tooj liab, ua rau lawv haum rau daim ntaub ntawv uas yuav tsum tau muaj hluav taws xob conductivity. Nrog rau kev ua tau zoo ntawm ntau dua lossis sib npaug li 99% IACS, cov khoom siv no tau siv dav hauv kev xa hluav taws xob, kev sib txuas hluav taws xob, thiab cov khoom siv hluav taws xob.

 

Welded tooj dag Cheebtsam feem ntau siv tooj liab alloys xws li C2680; cov no muaj qhov sib npaug ntawm cov khoom siv zoo thiab kev tiv thaiv corrosion, ua rau lawv zoo tagnrho rau cov terminals, hloov cov khoom siv, thiab cov khoom sib txuas.

 

Welded aluminium Cheebtsam feem ntau yog siv rau hauv kev siv cov qauv uas txo qhov hnyav yog qhov tseem ceeb. Aluminium alloys muaj qhov ntom ntom tsawg- kwv yees li 30% ntawm tooj liab- thiab muaj kev tiv thaiv corrosion zoo, ua rau lawv tsim nyog rau cov khoom siv hauv tsheb tshiab, cov khoom siv hluav taws xob, thiab cov khoom siv hluav taws xob.

 

Welded steel Cheebtsam ua qhov tseem ceeb ntawm cov khoom siv thauj khoom-cov kabmob muaj peev xwm thiab cov qauv kev ruaj ntseg, ua rau lawv tsim nyog rau cov khoom siv, hluav taws xob enclosures, thiab siab - lub zog sib txuas cov qauv.

 

 

Ib tus kws tshaj lij kev lag luam ntawm cov khoom siv welded yuav tsum muaj cov peev txheej tsim khoom ntau dua li kev cia siab rau ib qho txheej txheem vuam.

 

Kev ua tiav OEM kev txhim kho feem ntau suav nrog:

 

Cov khoom tsim kev ntsuam xyuas → Cov ntaub ntawv pov thawj → Cov txheej txheem validation → Prototype fabrication → Performance test → Mass ntau lawm.

 

Thaum lub sij hawm pib txoj kev loj hlob, DFM (Design for Manufacturability) tsom xam raws li cov neeg siv khoom kos duab yuav tsum tau soj ntsuam cov khoom sib xyaw ua ke, cov qauv vuam, thiab kev ua tau zoo.

 

Thaum nkag mus rau theem ntau lawm, kev tsim khoom ruaj khov ntawm cov khoom sib dhos tau ua tiav los ntawm cov txheej txheem xws li precision hlau stamping, laser vuam, tsis kam vuam, nyiaj brazing, thiab kev kho deg.

 

Rau tej yaam num uas muaj feem xyuam rau lub tsheb thiab lub zog tshiab, cov txheej txheem tsim feem ntau yuav tsum ua raws li:

 

• ISO 9001 Kev Tswj Xyuas Zoo.
• IATF 16949 Automotive Quality System.
• PPAP Qib 3 cov ntaub ntawv xav tau.
• Cov txheej txheem tswj cov khoom.

 

 

Qhov zoo ntawm cov khoom siv welded tsis tuaj yeem ntsuas raws li qhov pom ib leeg; Kev sim ua haujlwm yuav tsum tau ua kom paub tseeb cov qauv sab hauv thiab ntev - kev cia siab rau lub sijhawm.

 

Metallographic tsom xam yog siv los tshuaj xyuas qhov kev nkag mus rau vuam, cov yam ntxwv ntawm kev sib txuas, thiab cov tuab ntawm cov sib txuas sib txuas; Mechanical kuaj xyuas lub zog vuam; thiab CMM (Coordinate Measuring Machine) kev soj ntsuam xyuas kom meej qhov tseeb.

 

Cov khoom kuaj tseem ceeb muaj xws li:

Rau precision stamped thiab welded sib dhos, qhov ntev ntev tuaj yeem tswj tau rau ± 0.01mm raws li cov khoom xav tau, nrog cov khoom sib xws tau lees paub los ntawm kev tswj hwm zoo.

 

 

Thaum xaiv ib tus neeg muag khoom rau cov khoom siv welded, cov ntsiab lus tseem ceeb los ntsuas suav nrog cov peev txheej tuav cov khoom, qhov ntau ntawm cov txheej txheem vuam, muaj peev xwm tshuaj xyuas, thiab kev paub nrog ntau lawm.

 

Xiamen Apollo Stamping Vuam Technology Co., Ltd. tshwj xeeb hauv kev tsim cov hlau stamped thiab welded sib dhos, muab:

 

• Copper welded Cheebtsam.
• Aluminium welded Cheebtsam.
• Brass welded sib dhos.
• Steel welded structural Cheebtsam.
• Customized hlau txuas sib dhos.

 

Nrog rau kev tsim muaj peev xwm ua ke-xws li laser vuam, tsis kam vuam, brazing, thiab stamping- lub tuam txhab muab cov kev pabcuam OEM xws li kev tsim khoom siv hluav taws xob rau kev tsim khoom loj, haum rau cov neeg siv khoom tshwj xeeb.

 

Kev txhawb nqa los ntawm tag nrho cov txheej txheem DFM cov kev daws teeb meem rau kev tuag & cov cuab yeej, peb ua kev tshuaj xyuas kev tsim khoom, kev tsim kho tuag thiab kev sim tuag kom ua tau zoo xa cov qauv ntawm cov khoom stamped & welded qhov chaw rau kev hloov pauv loj loj.

 

 

 

Yog tias koj xav tau cov kev daws teeb meem rau tooj liab- aluminium welded Cheebtsam, thov hu rau peb rau kev soj ntsuam cov txheej txheem vuam, kev txhawb nqa khoom tsim khoom, thiab OEM ntim kev pabcuam.