Txoj Kev Loj Hlob Ntawm Tsheb Stamping Technology nyob rau yav tom ntej
Jul 22, 2024
abstract
Lub tsheb niaj hnubstampingntau lawm yog nce qhia cov yam ntxwv ntawm loj-scale ntau lawm, multi-model co-production, loj-scale thiab integrated lub cev panels. Cov tsoos nruj ntau lawm kab rau kev ua ib tug ntau yam yog obviously tsis haum rau no feature thiab cov yuav tsum tau ntawm txoj kev loj hlob ntawm lub lag luam teeb meem. Cov kev xav tau ntawm kev lag luam tsheb niaj hnub no tau txhawb nqa kev txhim kho txuas ntxiv ntawm kev siv tshuab stamping rau kev hloov pauv thiab automation. Nyob rau tib lub sijhawm, stamping txoj kev siv tshuab yog tsim los ntawm high-precision, multi-functional, zog-txuag thiab emission-txo, muaj kev nyab xeeb, txhim khu kev qha thiab huv si ntau lawm.
Txoj kev loj hlob ntawm stamping mechanization thiab automation
Ntau cov coils thiab strips yog siv los paub txog coil unwinding, leveling, shearing los yog blanking, thiab stacking; Lub cev loj ntawm cov kab ntau lawm yog mechanized lossis automated, thiab robots, manipulators lossis crossbar kis tau tus mob yog teeb tsa ntawm cov txheej txheem; Cov tuag tuag yog siv los tsim cov khoom me me thiab nruab nrab-qhov loj me; ntau lub chaw nres tsheb xovxwm raug xaiv, thiab lwm yam.
Cov yam ntxwv tseem ceeb ntawm kev loj hlob ntawm kev siv tshuab thiab automation
1. Muaj tsawg dua ntawm cov khoom kho ntawm ib lub tshuab thiab cov kab ntau lawm, thiab cov khoom siv loj loj yog cov xwm txheej tseem ceeb rau kev ua tiav cov tshuab thiab automation. Qhov loj dua qhov kev pab cuam ntau lawm, tsawg hom ntawm qhov chaw ruaj khov, tsawg mechanization thiab automation auxiliary cov cuab yeej, lub sij hawm pab tsawg dua rau kev hloov hom, thiab qhov siab dua cov khoom pib pib.
2. Kev ua tau zoo ntawm cov khoom stamping yog qhov zoo rau kev ua tiav tshuab thiab automation. Feem ntau ntawm cov khoom tsim tawm lub cev feem ntau yuav ua kom yooj yim rau hauv cov duab thiab ntiav hauv qhov tob tob, yog li ua kom yooj yim cov txheej txheem ntws thiab txo qhov nyuaj ntawm automation.
3. Cov kab loj loj automated stamping ntau lawm kab thiab ntau lub chaw nres tsheb xovxwm loj yog ob qho kev sib txawv loj hauv kev tsim cov tshuab automation rau cov khoom loj loj stamping niaj hnub no.

Kev loj hlob ntawm servo xovxwm stamping txheej txheem
Nyob rau hauv xyoo tas los no, nrog rau kev txhim kho ntawm AC servo lub cev muaj zog tsav tsim cov cuab yeej siv tshuab, ntau yam AC servo tsav presses nrog adjustable slider motion curves tau tshwm sim, uas zoo heev txhim kho kev ua hauj lwm kev ua tau zoo thiab cov txheej txheem siv ntawm cov xovxwm, thiab cov khoom yog tsim nyob rau hauv cov kev taw qhia. ntawm kev yooj yim thiab kev txawj ntse, yoog raws cov kev xav tau ntawm kev ceev stamping automated ntau lawm kab.
Loj servo presses muab servo motor technology thiab CNC tswj nrog presses. Lub flywheel thiab nres ntawm cov xovxwm tuaj yeem raug tshem tawm. Hom kev ua haujlwm ntawm cov xovxwm swb tuaj yeem tsim arbitrarily raws li cov khoom stamping. Lub servo siab ncoo yog siv los ntawm cov tsoos cua cushion. Nws deb tshaj qhov qub xovxwm nyob rau hauv cov nqe lus ntawm ntau lawm efficiency, tsim kev ua tau zoo, precision thiab khoom stability. Nws kuj muaj cov yam ntxwv ntawm lub zog txuag thiab tsis tshua muaj suab nrov. Lub servo xovxwm tuaj yeem paub txog cov kev tswj hwm digital ntawm lub slider stroke nkhaus, uas yog tsim nyog rau lub stamping ntau lawm ntawm cov khoom sib txawv thiab ua tiav high efficiency. Nws yog yav tom ntej txoj kev loj hlob ntawm presses.
Txoj kev loj hlob ntawm internal high pressure forming txheej txheem technology
1. Ultra-siab siab sib sau
Txhawm rau hloov kho kom haum rau ntau cov qauv tsim thiab qhov tseeb ntawm cov khoom tsim, cov phab ntsa tuab dua thiab cov khoom siv siab dua (ultra-high zog steel, titanium alloy thiab kub alloy, thiab lwm yam), cov kua hauv lub siab xav tau. siab dua, uas yuav txhim kho mus rau 600MPa lossis txawm tias 1000MPa.
2. Kub sab hauv siab tsim
High-kev ua tau zoo lub teeb alloy cov ntaub ntawv xws li txhuas alloy thiab magnesium alloy muaj tsawg plasticity ntawm chav tsev kub thiab yog ib qho nyuaj rau tsim. Siv cov khoom siv hluav taws xob thiab cov khoom siv hluav taws xob los tsim tshwj xeeb-zoo li tus ntoo khaub lig-section qhov chaw yog ib qho tseem ceeb rau kev txhim kho ntawm kev kub siab sab hauv. Tam sim no, cov roj kub-resistant tuaj yeem siv los ua qhov nruab nrab kom ncav cuag qhov kub ntawm 300 degree thiab lub siab ntawm 100MPa, uas tuaj yeem ua tau raws li qhov xav tau ntawmaluminium alloythiab magnesium alloy yeeb nkab txoj kev. Cov teeb meem tseem ceeb ntawm kev kub siab hauv kev sib sau yog lub sijhawm ua haujlwm ntev thiab ua haujlwm qis. Rau titanium alloy, nws yuav tsum tau tsim ntawm qhov kub siab tshaj 600 degree. Cov roj kub uas tiv taus tam sim no tsis tuaj yeem ncav cuag qhov kub no. Kev siv cov pa roj raws li qhov kub thiab txias ua haujlwm siab yog qhov kev daws teeb meem zoo.
3. Ultra-siab zog steel txoj kev
Nrog rau kev nce ntxiv hauv qhov kev thov rau cov qauv hnyav hauv tsheb, lub zog ntawm cov hlau siv ntawm lub cev tau nce siab dua thiab siab dua, thiab cov khoom siv plasticity raug txo. Piv txwv li, lub zog ntawm cov hlau nce los ntawm 250MPa mus rau 1000MPa thiab plasticity txo los ntawm 45% mus rau 12%. Kev txo qis hauv cov khoom siv plasticity ua rau muaj kev xav loj heev rau kev tawg thiab nce qhov nyuaj ntawm kev tsim. Kev tshawb fawb tob yog xav tau ntawm dabtsi yog khoov, preforming, sab hauv high-pressure forming txheej txheem, phab ntsa thickness faib thiab lubrication.
4. Kev txhim kho txuas ntxiv ntawm cov txheej txheem tsim tshiab
Lub hauv siab-siab sib sau ntawm tailor-made welded kav welds ntawm txawv thicknesses los yog cov ntaub ntawv sib txawv rau hauv ib tug tag nrho, thiab ces siv internal high-pressure forming rau cov txheej txheem cov txheej txheem, uas yuav txo tau qhov hnyav ntawm cov qauv. Conical raj nrog cov kab sib txawv ntawm ob qhov kawg tuaj yeem siv los tsim cov qauv tshwj xeeb, xws li cov qauv nqus hluav taws xob thaum lub tsheb sib tsoo; ob-txheej raj sab hauv kev kub siab sib sau tuaj yeem siv los tsim cov kav dej ob txheej rau tsheb, uas tuaj yeem txhim kho peb txoj kev catalytic thiab purification los ntawm lub tsheb tso pa roj; cov hlab ntsha uas tsis yog lub voj voog pib hla ntu tuaj yeem siv los ua ib qho preform rau daim ntawv uas yuav tsum tau ua los ntawm tus tsim; internal high pressure forming thiab kev sib txuas cov txheej txheem kuj tuaj yeem ua ke, thiab ob peb lub raj lossis cov raj preformed tau muab tso rau hauv cov pwm sab hauv siab, thiab ua tiav rau hauv ib feem los ntawm kev tsim thiab kev sib txuas. Nws tuaj yeem txo tus naj npawb ntawm cov khoom thiab txhim kho kev ncaj ncees ntawm cov khoom.
Kev loj hlob mus rau txheej txheem ntau lawm
Multi-thooj stamping ntawm stamped qhov chaw tuaj yeem txhim kho stamping efficiency, txhim kho cov khoom siv thiab txo qhov nyuaj ntawm pwm debugging. Muab ob npaug rau-tuag stamping yog npaj ob txheej ntawm cov tuag rau sab laug thiab sab xis ntawm lub tsheb lub cev ntawm tib lub xovxwm rau stamping ntau lawm, uas muaj qhov zoo dua stamping nrog ib txheej ntawm cov tuag rau sab laug thiab sab xis. 4- thooj ib txhij stamping txhais tau hais tias lub stamping tuag nrog ib tug tuag thiab 4 daim yog siv nyob rau hauv ib tug stamping txheej txheem, thiab 4 lub qhov rooj sab nrauv panels yuav ua tau tib lub sij hawm.

Peb cov khoom
Peb cov khoom lag luam kev puas siab puas ntsws yog tsim tshwj xeeb rau kev txhim kho ntawm lub tsheb stamping tshuab yav tom ntej. Lub zog thiab kav ntev ntawm cov khoom siv tsheb yog qhov tseem ceeb rau kev nyab xeeb thiab kev ua haujlwm. Kev puas siab puas ntsws stamping pab tsim cov khoom uas muaj zog thiab muaj peev xwm tiv taus cov kev ntxhov siab thaum ua haujlwm, xws li kev cuam tshuam thiab kev vibrations.
https://www.stamping-welding.com/metal-stamping/









